Sign up for Our Monthly Email
Sign up for email to get the latest info, exclusive offers & more.
The direction to turn the plug depends on the bolt mechanism, not on the lock, but here are some general rules. Cheap padlocks will open if the plug is turned in either direction, so you can chose the directionh which is best for the torque wrench. All padlocks made by the Master company can be opened in either direction. Padlocks made by Yale will only open if the plug is turned clockwise. The double plug Yale cylinder locks generally open by turning the bottom of the keyway (i.e., the flat edge of the key) away from the nearest doorframe. Single plug cylinder locks also follow this rule. See Figure 9.1. Locks built in to the doorknob usually open clockwise. Desk and filing cabinet locks also tend to open clockwise.
When you encounter a new kind of lock mechanism, try turning the plug in both directions. In the correct direction, the plug will be stopped by the pins, so the stop will feel mushy when you use heavy torque. In the wrong direction the plug will be stopped by a metal tab, so the stop will feel solid.Figure 9.1:Direction to turn plug
Turning a lock more than 180 degrees is difficult because the
drivers enter the bottom of the keyway. See section
Picking a lock that has the springs at the top is different than
picking one with the springs at the bottom. It should be obvious how
to tell the two apart. The nice feature of a lock with the springs at
the bottom is that gravity holds the key pins down once they set. With
the set pins out of the way, it is easy to find and manipulate the
remaining unset pins. It is also straight forward to test for the
slight give of a correctly set pin. When the springs are on top,
gravity will pull the key pins down after the driver pin catches at
the sheer line. In this case, you can identify the set pins by
noticing that the key pin is easy to lift and that it does not feel
springy. Set pins also rattle as you draw the pick over them because
they are not being pushed down by the driver pin.
9.4 Pins Not Setting
If you scrub a lock and pins are not setting even when you vary the
torque, then some pin has false set and it is keeping the rest of the
pins from setting. Consider a lock whose pins prefer to set from back
to front. If the backmost pin false sets high or low see Figure 9.2), then the plug cannot rotate enough to
allow the other pins to bind. It is hard to recognize that a back pin
has false set because the springiness of the front pins makes it hard
to sense the small give of a correctly set back pin. The main symptom
of this situation is that the other pins will not set unless a very
large torque is applied.
When you encounter this situation, release the torque and start
over by concentrating on the back pins. Try a light torque and
moderate pressure, or heavy torque and heavy pressure. Try to feel for
the click that happens when a pin reaches the sheer line and the plug
rotates slightly. The click will be easier to feel if you use a stiff
9.5 Elastic Deformation
The interesting events of lock picking happen over distances measured
in thousandths of an inch. Over such short distances, metals behave
like springs. Very little force is necessary to deflect a piece metal
over those distances, and when the force is removed, the metal will
spring back to its original position.
Deformation can be used to your advantage if you want to force several pins to bind at once. For example, picking a lock with pins that prefer to set from front to back is slow because the pinsset one at a time. This is particularly true if you only apply pressure as the pick is drawn out of the lock. Each pass of the pick will only set the frontmost pin that is binding. Numerous passes are required to set all the pins. If the preference for setting is not very strong (i.e., the axis of the plug holes is only slightly skewed from the plug's center line), then you can cause additional pins to bind by applying extra torque. Basically, the torque puts a twist in the plug that causes the front of the plug to be deflected further than the back of the plug. With light torque, the back of the plug stays in its initial position, but with medium to heavy torque, the front pin columns bend enough to allow the back of the plug to rotate and thus cause the back pins to bind. With the extra torque, a single stroke of the pick can set several pins, and the lock can be opened quickly. Too much torque causes its own problems.
When the torque is large, the front pins and plug holes can be deformed enough to prevent the pins from setting correctly. In particular, the first pin tends to false set low. Figure 9.2 shows how excess torque can deform the bottom of the driver pin and prevent the key pin from reaching the sheer line. This situation can be recognized by the lack of give in the first pin. Correctly set pins feel springy if they are pressed down slightly. A falsely set pin lacks this springiness. The solution is to press down hard on the firstpin. You may want to reduce the torque slightly, but if you reduce torque too much then other pins will unset as the first pin is being depressed.
It is also possible to deform the top of the key pin. The key pin
is scissored between the plug and the hull and stays fixed. When this
happens, the pin is said to be false set high.
9.6 Loose Plug
The plug is held into the hull by being wider at the front and by
having a cam on the back that is bigger than the hole drilled into the
hull. If the cam is not properly installed, the plug can move in and
out of the lock slightly. On the outward stroke of the pick, the plug
will move forward, and if you apply pressure on the inward stroke, the
plug will be pushed back.
The problem with a loose plug is that the driver pins tend to set on the back of the plug holes rather than on the sides of the holes. When you push the plug in, the drivers will unset. You can use this defect to your advantage by only applying pressure on the outward or inward strokw of the pick. Alternatively, you can use your finger or torque wrench to prevent the plug from moving forward.Figure 9.2: Driver pin false set by elastic deformation
The top half of Figure 9.3 shows a pin column with a driver pin that has a larger diameter than the key pin. As the pins are lifted, the picking pressure is resisted by the binding friction and the spring force. Once the driver clears the sheer line, the plug rotates (until some other pin binds) and the only resistance to motion is the spring force. If the key pin is small enough and the plug did not rotate very far, the key pin can enter the hull without colliding with the edge of the hull. Some other pin is binding, so again the only resistance to motion is the spring force. This relationship is graphed in the bottom half of the Figure. Basically, the pins feel normal at first, but then the lock clicks and the pin becomes springy. The narrow key pin can be pushed all the way into the hull without losing its springiness, but when the picking pressure is released, the key pin will fall back to its initial position while the large driver catches on the edge of the plug hole.
The problem with a large driver pin is that the key pin tends to get stuck in the hull when some other pin sets. Imagine that a neighboring pin sets and the plug rotates enough to bind the narrow key pin. If the pick was pressing down on the narrow key pin at the same time as it was pressing down on the pin that set, then the narrow key pin will be in the hull and it will get stuck there when the plug rotates.
The behavior of a large key pin is left as an exercise for the reader.
9.8 Beveled Holes and Rounded pins
Some lock manufacturers (e.g., Yale) bevel the edges of the plug holes
and/or round off the ends of the key pins. This tends to reduce the
wear on the lock and it can both help and hinder lock picking. You can
recognize a lock with these features by the large give in set
pins. See Figure 9.4. That is, the distance between
the height at which the driver pin catches on the edge of the plug
hole and the height at which the key pin hits the hull is larger
(sometimes as large as a sixteenth of an inch) when the plug holes are
beveled or the pins are rounded. While the key pin is moving between
those two heights, the only resistance to motion will be the force of
the spring. There won't be any binding friction. This corresponds to
the dip in the force graph shown in Figure
A lock with beveled plug holes requires more scrubbing to open than a lock without beveled holes because the driver pins set on the bevel instead of setting on the top of the plug. The plug will not turn if one of the drivers is caught on a bevel. The key pin must be scrubbed again to push the driver pin up and off the bevel. The left driver pin in Figure 9.6a is set. The driver is resting on the bevel, and the bottom plate has moved enough to allow the right driver to bind. Figure 9.6b shows what happens after the right driver pin sets. The bottom plate slides further to the right and noe the left driver pin is scissored between the bevel and the top plate. It is caught on the bevel. To open the lock, the left driver pin must be pushed up above the bevel. Once that driver is free, the bottom plate can slide and the righ driver may bind on its bevel.
If you encounter a lock with beveled plug holes, and all the pins
appear to be set but the lock is not opening, you should reduce torque
and continue scrubbing over the pins. The reduced torque will make it
easier to push the drivers off the bevels. If pins unset when you
reduce the torque, try increasing the torque and the picking
pressure. The problem with increasing the force is that you may jam
some key pins into the hull.
Figure 9.3: Driver pin wider than key pin
Figure 9.4: Beveled plug holes and rounded key pins
9.9 Mushroom Driver Pins
A general trick that lock makers use to make picking harder is to
modify the shape of the driver pin. The most popular shapes are
mushroom, spool and serrated, see figure 9.7. The
purpose of these shapes is to cause the pins to false set low. These
drivers stop a picking technique called vibration picking (see section 9.12), but they only slightly complicate
scrubbing and one-pin-at-a-time picking (see chapter 4).
Figure 9.5: (a) Driver sets on bevel
Figure 9.3: Driver pin wider than key pin
Figure 9.4: Beveled plug holes and rounded key pins
If you pick a lock and the plug stops turning after a few degrees and none of the pins can be pushed up and further, then you known that the lock has modified drivers. Basically, the lip of the driver has caught at the sheer line. See the bottom of Figure 9.7. Mushroom and spool drivers are often found in Russwin locks, and locks that have several spacers for master keying.
You can identify the positions with mushroom drivers by applying a light torque and pushing up on each pin. The pins with mushroom drivers will exhibit a tendency to bring the plug back to the fully locked position. By pushing the key pin up you are pushing the flat top of the key pin against the tilted bottom of the mushroom driver. This causes the driver to straighten up which in turn causes the plug to unrotate. You can use this motion to identify the columns that have mushroom drivers. Push those pins up to sheer line; even if you lose some of the other pins in the process they will be easier to re-pick than the pins with mushroom drivers. Eventually all the pins will be correctly set at the sheer line.
One way to identify all the positions with mushroom drivers is to use the flat of your pick to push all the pins up about halfway. This should put most of the drivers in their cockable position and you can feel for them.
To pick a lock with modified drivers, use a lighter torque and heavier pressure. You want to error on the side of pushing the key pins too far into the hull. In fact, another way to pick these locks is to use the flat side of your pick to push the pins up all the way, and apply very heavy torque to hold them there. Use a scrubbing action to vibrate the key pins while you slowly reduce the torque. Reducing the torque reduces the binding friction on the pins. The vibration and spring force cause the key pins to slide down to the sheer line.
The key to picking locks with modified drivers is recognizing
incorrectly set pins. Mushroom driver set on its lip will not have the
springy give of a correctly set driver. Practice recognizing the
9.10 Master Keys
Many applications require keys that open only a single lock and keys
that open a group of locks. The keys that open a single lock are
called change keys and the keys that open multiple locks are
called master keys. To allow both the change key and the master
key to open the same lock, a locksmith adds an extra pin called a
spacer to some of the pin columns. See Figure
9.8. The effect of the spacer is to create two gaps in the pin
column that could be lined up with the sheer line. Usually the change
key aligns the top of the spacer with the sheer line, and the master
key aligns the bottom of the spacer with the sheer line (the idea is
to prevent people from filing down a change key to get a master
key). In either case the plug is free to rotate.
In general, spacers make a lock easier to pick. They increase the number of opportunities to set each pin, and they make it more likely that the lock can opened by setting the all the pins at about the same height. In most cases only two or three positions will have spacers. You can recognize a position with a spacer by the two clicks you feel when the pin is pushed down. If the spacer has a smaller diameter than the driver and key pins, then you will feel a wide springy region because the spacer will not bind as it passes through the sheer line. It is more common for the spacer to be larger than the driver pin. You can recognize this by an increase in friction when the spacer passes through the sheer line. Since the spacer is larger than the driver pin, it will also catch better on the plug. If you push the spacer further into the hull, you will feel a strong click when the bottom of the spacer clears the sheer line.
Thin spacers can cause serious problems. If you apply heavy torque
and the plug has beveled holes, the spacer can twist and jam at the
sheer line. It is also possible for the spacer to fall into the keyway
if the plug is rotated 180 degrees. See section 9.11
for the solution to this problem.
Figure 9.7: Mushroom, spool, and serrated driver pins
Figure 9.10: Workings of a disk tumbler lock
Copyright © 2019 Locksmith Parts &Supplies, LLC. Powered by Miva